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Exploration of Internal Cooling Schemes Enabled Through Additive Manufacturing.
Contents Info
Exploration of Internal Cooling Schemes Enabled Through Additive Manufacturing.
자료유형  
 학위논문
Control Number  
0017162913
International Standard Book Number  
9798384222347
Dewey Decimal Classification Number  
519.5
Main Entry-Personal Name  
Corbett, Thomas M.
Publication, Distribution, etc. (Imprint  
[S.l.] : The Pennsylvania State University., 2024
Publication, Distribution, etc. (Imprint  
Ann Arbor : ProQuest Dissertations & Theses, 2024
Physical Description  
239 p.
General Note  
Source: Dissertations Abstracts International, Volume: 86-03, Section: B.
General Note  
Advisor: Thole, Karen A.
Dissertation Note  
Thesis (Ph.D.)--The Pennsylvania State University, 2024.
Summary, Etc.  
요약The additive manufacturing (AM) process opens up many opportunities for engineers to explore novel cooling designs that historically may have been costly or even impossible to manufacture. To leverage AM for cooling schemes effectively, engineers must first understand the impact of AM surface roughness on the performance of a variety of internal geometries. The goal of this dissertation was to assess a suite of cooling technologies that were made using AM by comparing the fluid dynamic and heat transfer performance as well as the ability to construct the designs. Specifically, the cooling schemes investigated included wavy channels, pin fin arrays, lattice structures, broken wavy ribs, and diamond pyramid surface features. All of these features were evaluated over a wide range of Reynolds numbers in the turbulent flow regime.The cooling schemes evaluated covered a range of friction factor augmentations from 2 to 500, and heat transfer augmentations between 1.2 and 6 relative to smooth cylindrical channels with no features. The heat transfer and pressure drop of wavy channels was found to be largely a function of the secondary flows with the augmentation scaling as a function of the relative waviness of the channel. Wavy channels were also identified to perform best, in terms of heat transfer, at low Reynolds numbers. Pin fin geometries induced greater heat transfer and pressure loss augmentations than the wavy channels as result of the enhanced surface area and turbulent mixing. Pin shape and spacings were the variables that dictated the pressure loss and heat transfer, though the addition of surface roughness enhanced both flow characteristics. Small surface protrusions such as diamond pyramid turbulators and broken wavy ribs had small performance augmentations relative to the pin fin and wavy channel designs, but these augmentations were found to be insensitive to Reynolds number. The surface features induced substantial near wall mixing with increases in both heat transfer and pressure loss but was further increased as the relative endwall surface roughness increased. Lattice structures had the most significant pressure penalty of all geometries that were considered despite offering only similar heat transfer enhancement to that of the pin fin arrays.Throughout these studies, variations in materials and machines used for the additive manufacturing were identified and related to the performance of internal cooling and pressure loss. These variations led to varying degrees of roughness and a range of surface morphologies. Highly rough wavy channels, for example, significantly increased pressure drop but did not produce an equivalent increase to heat transfer. While arithmetic mean roughness was the primary driver of cooling performance, the surface skewness and kurtosis were found to be key secondary variables.The work presented in this dissertation identified the key flow characteristics and impacts of surface roughness on a variety of internal cooling designs. The data and analyses presented bridge the gap in understanding the performance implications of a range of additively manufactured cooling features empowering designers to integrate new cooling technologies into practical applications.
Subject Added Entry-Topical Term  
Kurtosis.
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Vortices.
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Discount coupons.
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Medical imaging.
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Gas turbines.
Subject Added Entry-Topical Term  
Skewness.
Subject Added Entry-Topical Term  
Friction.
Subject Added Entry-Topical Term  
Turbines.
Subject Added Entry-Topical Term  
Cooling.
Subject Added Entry-Topical Term  
Design.
Subject Added Entry-Topical Term  
Energy efficiency.
Subject Added Entry-Topical Term  
Reynolds number.
Subject Added Entry-Topical Term  
Geometry.
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Hydraulics.
Subject Added Entry-Topical Term  
Alternative energy.
Subject Added Entry-Topical Term  
Fluid mechanics.
Subject Added Entry-Topical Term  
Hydraulic engineering.
Subject Added Entry-Topical Term  
Industrial engineering.
Added Entry-Corporate Name  
The Pennsylvania State University.
Host Item Entry  
Dissertations Abstracts International. 86-03B.
Electronic Location and Access  
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Control Number  
joongbu:655577
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