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Hybrid Cutting Extrusion of Commercially Pure Aluminum Alloys- [electronic resource]
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Hybrid Cutting Extrusion of Commercially Pure Aluminum Alloys- [electronic resource]
자료유형  
 학위논문
Control Number  
0016932709
International Standard Book Number  
9798379842079
Dewey Decimal Classification Number  
600
Main Entry-Personal Name  
Issahaq, Mohammed Naziru.
Publication, Distribution, etc. (Imprint  
[S.l.] : Purdue University., 2021
Publication, Distribution, etc. (Imprint  
Ann Arbor : ProQuest Dissertations & Theses, 2021
Physical Description  
1 online resource(106 p.)
General Note  
Source: Dissertations Abstracts International, Volume: 85-01, Section: B.
General Note  
Advisor: Trumble, Kevin.
Dissertation Note  
Thesis (Ph.D.)--Purdue University, 2021.
Restrictions on Access Note  
This item must not be sold to any third party vendors.
Summary, Etc.  
요약Commercial sheets, strips and wires are currently produced from aluminum alloys by multi-step deformation processing involving rolling and drawing. These processes typically require 10 to 20 steps of deformation, since the plastic strain or reduction that can be imposed in a single step is limited by material workability and process mechanics. In this work, a fundamentally different, single-step approach is demonstrated for producing these aluminum products using machiningbased deformation that also enables higher material workability in the formed product. Two process routes are proposed: 1) chip formation by Free Machining (FM), and 2) constrained chip formation by Hybrid Cutting Extrusion (HCE).Using the very soft and highly ductile commercially pure aluminum alloys as representative systems, various material flow transitions in response to the concentrated shear deformation are observed in FM including plastic instabilities. The flow instabilities usually manifested as folds of varying amplitudes on the unconstrained surface of the chips, are features that limit the desirability of the chip and potential use for strip applications. To suppress these instabilities, two strategies both involving deformation geometry design are outlined: 1) By using large positive rake angle, the flow can be transformed to be more laminar and thus reduces to a substantial amount, the flow instabilities. This also makes it possible for light rolling/drawing reductions to be adopted to smoothen the residual surface folds to improve the strip finish. 2) By using a constraining tool coupled with the cutting tool in what is referred to as HCE, the initial instability that leads to plastic buckling of the material is suppressed, thereby making the flow laminar and thus improve the quality of the strips.Key property attributes of the chips produced by the shear-based deformation processes such as improved mechanical properties and in the case of HCE, superior surface finish compared to conventional processes of rolling/drawing are highlighted. Implications for commercial manufacture of sheet, strip and wire products are discussed.
Subject Added Entry-Topical Term  
Metals.
Subject Added Entry-Topical Term  
Mechanical properties.
Subject Added Entry-Topical Term  
Continuous casting.
Subject Added Entry-Topical Term  
Precipitation hardening.
Subject Added Entry-Topical Term  
Wire.
Subject Added Entry-Topical Term  
Ductility.
Subject Added Entry-Topical Term  
Strain hardening.
Subject Added Entry-Topical Term  
Aluminum alloys.
Subject Added Entry-Topical Term  
Cutting tools.
Subject Added Entry-Topical Term  
Magnesium.
Subject Added Entry-Topical Term  
Microstructure.
Subject Added Entry-Topical Term  
Deformation.
Subject Added Entry-Topical Term  
Alloys.
Subject Added Entry-Topical Term  
Energy consumption.
Subject Added Entry-Topical Term  
Geometry.
Subject Added Entry-Topical Term  
Shear strength.
Subject Added Entry-Topical Term  
Scanning electron microscopy.
Subject Added Entry-Topical Term  
Analytical chemistry.
Subject Added Entry-Topical Term  
Chemistry.
Subject Added Entry-Topical Term  
Energy.
Subject Added Entry-Topical Term  
Materials science.
Subject Added Entry-Topical Term  
Mechanics.
Added Entry-Corporate Name  
Purdue University.
Host Item Entry  
Dissertations Abstracts International. 85-01B.
Host Item Entry  
Dissertation Abstract International
Electronic Location and Access  
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Control Number  
joongbu:643531
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